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USER’S MANUAL
StrainBook/616
Ethernet-Based Strain Gauge
Measurement System
*324338B-01*
324338B-01 1137-0901 rev 2.1
Measurement Computing
10 Commerce Way
Norton, MA 02766
(508) 946-5100
Fax: (508) 946-9500
www.mccdaq.com
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Indice de contenidos

Pagina 1 - StrainBook/616

USER’S MANUAL StrainBook/616 Ethernet-Based Strain Gauge Measurement System *324338B-01* 324338B-01

Pagina 2

x 967594 StrainBook/616 This page is intentionally blank.

Pagina 3

8-4 Digital I/O, TTL Trigger, and External Clock 977794 StrainBook/616 StrainBooks have a 32-bit internal counter that c

Pagina 4 - 1008-0901

CE Compliance and Noise Considerations 9 Overview ……9-1 CE Standards and Directives …… 9-1 Safety Conditions ……9-2 Emissions/Immunity Conditions ……

Pagina 5

For clarification, terms used in some Declarations of Conformity include: pollution degree: any addition of foreign matter, solid, liquid or gaseou

Pagina 6

Emissions/Immunity Conditions The specific immunity conditions for CE compliance vary by product; but general immunity conditions include: Cables mu

Pagina 7 - Table of Contents

Noise Considerations Controlling electrical noise is imperative because it can present problems even with the best measurement equipment. Most labora

Pagina 8 - Chapter 7 – Triggers

System Expansion 10 Memory Expansion using a WBK30 Option …… 10-1 Channel Expansion …… 10-2 Using WBK16 Modules with StrainBook…… 10-2 Using WBK40 o

Pagina 9 - 967594 ix

Channel Expansion Using WBK16 Modules with StrainBook This section is concerned with how to connect up to seven WBK16 modules to a StrainBook/616 and

Pagina 10 - 967594 StrainBook/616

CE Compliance If your system needs to be CE Compliant, refer to the Declaration of Conformity for each system component. Also, refer to Chapter 9, C

Pagina 11 - What is StrainBook/616?

StrainBook and WBK16 Daisy-Chain StrainBook System with two WBK16 Modules * Note that earlier TR-40U units have a limit of 2.7 A @ 15 VDC. Those

Pagina 12 - 929494 StrainBook/616

StrainBook/616 User’s Manual 968594 System Expansion 10-5 Using WBK40 or WBK41 Modules with StrainBook This section is concerned with how to conn

Pagina 13 - What Are WBKs?

Introduction 1 What is StrainBook/616? ... 1-1 What are WBKs? …… 1-3 How is StrainBook/616 Powered? …… 1-3 How are Multiple StrainBooks Synchron

Pagina 14

Connectors and Cables WBK40 and WBK41 are connected to StrainBook in the same manner. The relevant WBK connectors [located on the rear panel of the

Pagina 15 - Operation Reference 2

StrainBook, WBK41, DBK84 Daisy-Chain StrainBook System with a WBK41 and two DBK84 Modules * Note that earlier TR-40U units have a limit of 2.7 A

Pagina 16 - Basic Operation

Synchronizing Multiple StrainBooks Up to four StrainBook/616 units can be synchronized to each other via their SYNC ports. Each unit has two identi

Pagina 17 - Channel Selection

Connecting the System to Power CAUTION An incorrect use of power can damage equipment or degrade performance. Prior to connecting your devices t

Pagina 18 - 967794 StrainBook/616

Current Requirements (in Amps) Products DBK30A 14 VDC DBK30A 28 VDC DBK34A 12 VDC DBK34A 24 VDC TR-40U 15 VDC StrainBook/616 (alone) 1.93 1.01 2.2

Pagina 19 - A/D input source

Troubleshooting and Customer Support 11 Electrostatic Discharge (ESD), Handling Notice…… 11-1 Product Care …… 11-1 ReadMe Files and the Install CD-

Pagina 20

11-2 Troubleshooting 9\68594 StrainBook/616 User’s Manual ReadMe Files and the Install CD-ROM The Install CD-ROM includes ReadMe Files. These fi

Pagina 21 - Triggers

StrainBook/616 User’s Manual 968594 Troubleshooting 11-3 1. StrainBook does not communicate with the PC. Possible Causes Details and Possible

Pagina 22 - PDF NOTE:

11-4 Troubleshooting 9\68594 StrainBook/616 User’s Manual 3. WBK modules and expansion channels are not recognized.Possible Causes Details and

Pagina 23 - SYNC Notes:

StrainBook/616 User’s Manual 968594 Troubleshooting 11-5 5. WBK15 channel readings are wrong.Possible Causes Details and Possible Solutions &

Pagina 24 - Operational Tips

1-2 Introduction 929494 StrainBook/616 WaveView supports up to 64 channels of strain, voltage, or sound/vibration input.

Pagina 25

11-6 Troubleshooting 9\68594 StrainBook/616 User’s Manual 7. “Insufficient Memory”Possible Causes Details and Possible Solutions The PC’s memor

Pagina 26

StrainBook/616 User’s Manual 968594 Troubleshooting 11-7 10. WBK16 channels won’t calibrate.Possible Causes Details and Possible Solutions Re

Pagina 27 - Status LEDS

11-8 Troubleshooting 9\68594 StrainBook/616 User’s Manual 11. Ethernet ProblemsPossible Causes Details and Possible Solutions Ethernet Your s

Pagina 28

Did Not Time Out Timed Out Command Prompt, Ping Examples If the ping command timed out and you are on a Dedicated Network, check the following: 1

Pagina 29

11-10 Troubleshooting 9\68594 StrainBook/616 User’s Manual How to check for the existence of a DHCP Server 1. Open the Control Panel by navigati

Pagina 30 - Associated Cables

StrainBook/616 User’s Manual 968594 Troubleshooting 11-11 Frequently Asked Questions (1) Topic: Environmental Factors Question: What Environ

Pagina 31 - Software 4

11-12 Troubleshooting 9\68594 StrainBook/616 User’s Manual (4) Topic: Sampling Rates Question: Does the StrainBook really collect data at 1

Pagina 32 - An Introduction to Software

StrainBook/616 User’s Manual 968594 Troubleshooting 11-13 Customer Support If you want to Expand or Enhance Your StrainBook System . . . You

Pagina 33 - # Item Description

11-14 Troubleshooting 9\68594 StrainBook/616 User’s Manual

Pagina 34

StrainBook/616 User’s Manual 939294 Specifications 12-1 Specifications – StrainBook/616 12

Pagina 35 - 967594 Software 4-5

What Are WBKs? You can use optional modules and cards to enhance or expand your StrainBook/616 system. These options are known as WBKs. Typically, t

Pagina 36

12-2 Specifications 939294 StrainBook/616 User’s Manual Triggering Multi-Channel Analog Trigger (up to

Pagina 37 - 967594 Software 4-7

StrainBook/616 User’s Manual 968494 Specifications 12-3 Expansion Options Item Descrip

Pagina 38 - Sensor Calibration

12-4 Specifications 968494 StrainBook/616 User’s Manual This page is intentionally blank.

Pagina 39 - 967594 Software 4-9

Appendix A 977194 Using the Daq Configuration Applet with StrainBook A-1 Appendix A – Using the Daq Configuration Applet with StrainBook

Pagina 40

The Daq Configuration applet, designed for 32-bit Windows systems, is located in the Windows Control Panel. It allows you to add or remove a device

Pagina 41 - Sensor Configuration Window

The “Select Device Type” Dialog Box This dialog box opens when the Add Device button of the Device Inventory dialog box is selected. The device type

Pagina 42 - Column Description

The tab label of the Properties Dialog Box, as well as the box itself, will appear different, depending on whether the device is a “first level” or a

Pagina 43 - Column Display Description

Appendix A 977194 Using the Daq Configuration Applet with StrainBook A-5 • IP Address Setting Panel: From this panel the user can select on

Pagina 44 - (Units)

A-6 Using the Daq Configuration Applet with StrainBook 977194 Appendix A

Pagina 45 - 2 Point Auto Calibration

Appendix B – TCP/IP and Resource Tests B Before you run a test Before testing the system, make sure the StrainBook has been

Pagina 46

How are Multiple StrainBooks Synchronized? Up to four StrainBook/616 units can be synchronized to each other via their SYNC ports. Each unit has t

Pagina 47

What does the TCP/IP test tell me? The TCP/IP test provides test results for “Pinging Device” and “TCP (Transmission Control Protocol) Connection Tes

Pagina 48 - Name Plate Calibration

What does the Resource Test tell me? The Resource Test includes two categories of test: Resource Tests and Performance Tests. Resource Tests are used

Pagina 49 - 967594 Software 4-19

B-4 TCP/IP and Resource Tests for StrainBook 977194 Appendix B

Pagina 50

Data Acquisition 969597 Glossary G-1 Glossary Acquisition A collection

Pagina 51 - System Requirements

G-2 Glossary 969597 Data Acquisition Digital A digital signal is one of discrete value, in contrast to a varying signa

Pagina 52 - Software Installation

Data Acquisition 969597 Glossary G-3 Mapped Channel In relation to the WBK

Pagina 53

G-4 Glossary 969597 Data Acquisition

Pagina 54 - Install the Software

Operation Reference 2 A Note Regarding WBK Option Cards and Modules …… 2-1 Basic Operation …… 2-2 Triggers …… 2-7 Synchronizing Multiple StrainBooks

Pagina 55

Basic Operation StrainBook/616 Block Diagram The Expansion Port is typically used to connect a WBK40 or WBK41, when applicable. 2-2 Operation Refere

Pagina 56

Signal Conditioning, per Channel StrainBook/616 includes signal-conditioning circuitry (following figure) for eight channels. In addition, up to seve

Pagina 57 - How to make the connection:

Bridge Configuration The strain gage, connected to a DB9 connector, connects to amplifiers through a channel-dedicated Bridge Completion and Shunt Cal

Pagina 58

Using a Sample for Triggering TTL-level Triggering StrainBook includes TTL-level triggering through the digital I/O port. A detailed discussion of tr

Pagina 59

StrainBook/616 User’s Manual 1137-0901

Pagina 60

SYNC Cables CA-74-1 (1 ft.) or CA-74-5 (5 ft.) Ethernet Cable to PC TR-40U Power Adapter Three StrainBook/616 Units, Synchronized Not a

Pagina 61

Digital I/O Connections Digital I/O can be connected for 16-bit mode or 8-bit mode via the StrainBook’s DB25F high-speed digital I/O connector labeled

Pagina 62 - For DEDICATED Networks

Synchronizing Multiple StrainBooks StrainBooks can be synchronized to other StrainBooks, WBK40, or WBK41 modules via SYNC ports. Each unit has two i

Pagina 63

The following apply: One of three clocks can be used to drive the StrainBook’s acquisition scan rate. These are: - the internal clock - an extern

Pagina 64

Programmable Features Channels can be configured through your own custom programs or through the included out-of-the-box WaveView software. WaveView

Pagina 65 - Introduction

StrainBook/616 967794 Operation Reference 2-11 (4) Know an unbalanced bridge when you configure one. Theoretically, a strain gage bridge is

Pagina 66

2-12 Operation Reference 967794 StrainBook/616 (8) Install internal reference node resistors if you plan to

Pagina 67 - Bridge Applications

Connectors, Indicators, and Cables 3 Front Panel Connectors and Indicators …… 3-1 Rear Pannel Connectors, Indicators, and Power Switch …… 3-2 Associ

Pagina 68 - Removing the Cover Plate

Digital I/O Connections, 16-Bit Mode D0 through D15 High Speed Digital I/O data lines TTLTRG TTL trigger input External Clock Input 16 bit mode,

Pagina 69 - Excitation Connection

LEDs: There are 5 ETHERNET Status LEDS. Two rectangular LEDs (Tx and Rx) are built into the frame of the Ethernet jack. The other three LEDs, locat

Pagina 70 - Installing a CN-115

Warranty Information Contact Measurement Computing by phone, fax, or e-mail in regard to warranty-related issues: Phone: (508) 946-5100, fax: (508) 9

Pagina 71

Associated Cables CA-115 Power Cables. CA-115 cables are 6 inches long and have two 5-pin male DIN connectors. CA-115s are frequently used to link

Pagina 72 - Configuration Diagrams

Software 4 Accessing Software-Related PDF Documents …… 4-1 An Introduction to Software ….. 4-2 WaveView …… 4-2 eZ-PostView …… 4-2 WaveCal …… 4-4 Icon

Pagina 73 - B,D, or F Shunt

An Introduction to Software WaveView WaveView is a graphical Windows-based program for use in WaveBook and StrainBook/616 applications. The program

Pagina 74

WaveView Configuration Main Window, Button Identification # Item Description 1 Module Configuration Displays the current inventory of devices and

Pagina 75

4-4 Software 967594 StrainBook/616 User’s Manual eZ-PostView eZ-PostView provides simple “time-domain” viewing. From this application you can d

Pagina 76 - CA-177 Strain-Gage Cable

Programmable Features in WaveView Channels can be configured through your own custom programs, third-party software such as DASYLab or LabVIEW, or th

Pagina 77 - CN-189, DB9 Adapter Option

Selecting a Channel’s Units You can use WaveView to select a channel’s units in one of two ways. (1) Click in a channel’s Units cell; then select the

Pagina 78

StrainBook/616 User’s Manual 967594 Software 4-7 Engineering Units Conversion Using mx + b Most of our data acquisition products allow the user t

Pagina 79 - Purpose of the WBK16/LC

Sensor Calibration To use the Sensor Calibration Program you must first launch WaveView. This can be done from a shortcut on the desktop, or by se

Pagina 80

To open the Sensor Configuration [Calibration] window, click on WaveView’s Sensor Calibration button. The button is depicted at the left and pointe

Pagina 81

iv User’s Manual 968594 StrainBook/616 CAUTION Using this equipment in ways other than described in this manual can cause personal injury

Pagina 82 - Caveats

File The File menu provides four functions: New Configuration Set all parameters to their default startup setting. Load an Existing Configuration Lo

Pagina 83 - Installing a WBK16/LC

Calibration Parameters Tab Selected Sensor Configuration Window Column Description Calibrate? “Yes” enables the selected channel to be calibrated wi

Pagina 84 - Calibration Using WaveView

Calibration Parameters Section of Window Two Views Obtained by Scroll Bar Movement Column Description Exc. Volts Used to change the excitation volt

Pagina 85 - Installing a CN-115-1

Displaying a Single Reading. In the sensor calibration program, it is possible to take a single reading and display it in the Sensor Configuration [

Pagina 86 - Configuring a CN-115-1

The Five Methods of Sensor Calibration Before proceeding with calibration, remember to enter your password. The password must be entered before cha

Pagina 87

StrainBook/616 User’s Manual 967594 Software 4-15 2 Point Manual Calibration In the 2 Point Manual Calibration method two readings are taken fr

Pagina 88

4-16 Software 967594 StrainBook/616 User’s Manual Shunt (Internal Shunt) Calibration The Shunt calibration method pertains to an internal shunt.

Pagina 89 - Triggers 7

External Shunt Calibration (2 Pt Shunt) This calibration method requires the use of a WBK16/LC option, which is discussed elsewhere in the document.

Pagina 90 - Multi-Channel Trigger

4-18 Software 967594 StrainBook/616 User’s Manual The External Shunt Calibration method requires that the user enter the following 5 parameters:

Pagina 91 - Below-Level Trigger

To calibrate this load cell using the sensor calibration program: 1. Enter the 5 necessary parameters (see preceding bulleted list) into the calibrat

Pagina 92 - Falling-Edge Trigger

StrainBook/616 968594 User’s Manual v About StrainBook/616 Documentation In addition to the StrainBook/616 User’s Manual there are several PDF

Pagina 93 - Trigger Latency & Jitter

Changing Low-Pass Filter Displays To change the LPF display, choose Advanced Features from the System menu item. Enter desired values in the LPF Corn

Pagina 94 - Digital-Pattern Trigger

StrainBook/616 User’s Manual 947191 Setup and Connecting to the Ethernet 5-1 Setup and Connecting to the Ethernet 5 System Requirements …… 5-1

Pagina 95 - Note: The Clock Divider

5-2 Setup and Connecting to the Ethernet 947191 StrainBook/616 User’s Manual Software Installation Remove any previous version WaveView driver.

Pagina 96 - 977694 StrainBook/616

StrainBook/616 User’s Manual 947191 Setup and Connecting to the Ethernet 5-3 Ethernet Connection and System Power-up Overview StrainBook/616

Pagina 97 - Connections for 16-Bit Mode

5-4 Setup and Connecting to the Ethernet 947191 StrainBook/616 User’s Manual STEP 1 – Install the Software Install the software prior to co

Pagina 98 - Connections for 8-Bit Mode

StrainBook/616 User’s Manual 947191 Setup and Connecting to the Ethernet 5-5 Dedicated Network - making use of a network hub or switch In this s

Pagina 99 - External Clock

5-6 Setup and Connecting to the Ethernet 947191 StrainBook/616 User’s Manual LAN with no DHCP Server (Local Area Network with no Dynamic Host C

Pagina 100 - 977794 StrainBook/616

StrainBook/616 User’s Manual 947191 Setup and Connecting to the Ethernet 5-7 How to make the connection: 1. Using the unit’s power switch, tur

Pagina 101 - CE Standards and Directives

5-8 Setup and Connecting to the Ethernet 947191 StrainBook/616 User’s Manual 4. In the “Local Area Connection Status” box (previous figure),

Pagina 102 - Safety Conditions

StrainBook/616 User’s Manual 947191 Setup and Connecting to the Ethernet 5-9 Configure the Computer’s TCP/IP settings as follows. Internet

Pagina 103 - BNC Connector

vi User’s Manual 968594 StrainBook/616 This page is intentionally blank.

Pagina 104 - Noise Considerations

5-10 Setup and Connecting to the Ethernet 947191 StrainBook/616 User’s Manual STEP 6 - Configure Device Network Settings using DaqIPConfig Ap

Pagina 105 - System Expansion 10

StrainBook/616 User’s Manual 947191 Setup and Connecting to the Ethernet 5-11 STEP 7 - Configure and test the System using the Daq Configurat

Pagina 106 - Channel Expansion

5-12 Setup and Connecting to the Ethernet 947191 StrainBook/616 User’s Manual 3. Set the properties of the first-level device. In this step yo

Pagina 107 - CA-242-7

StrainBook/616 User’s Manual 947191 Setup and Connecting to the Ethernet 5-13 4. Test the system connections. a. Make sure the device has be

Pagina 108

5-14 Setup and Connecting to the Ethernet 947191 StrainBook/616 User’s Manual

Pagina 109

Bridge Configurations 6 Introduction …. 6-1 CN-115 Headers, Associated Jumpers, and Plug-In Options …… 6-2 Bridge Applications …… 6-3 Removing the C

Pagina 110

StrainBook’s upper circuit board (see preceding figure) is used to: • Customize low-pass filter frequencies using resistor networks • Install Bridge

Pagina 111 - @ 15 VDC *

Bridge Applications All strain-gage bridge configurations consist of a 4-element network of resistors. The quarter, half or full designation of a st

Pagina 112 - CA-74-5 (5 ft.)

Removing the Cover Plate CAUTION Remove the StrainBook from power and disconnect the unit from the host PC and from all externally connected equipme

Pagina 113 - CAUTION

Excitation Connection Remote sense inputs are provided for the excitation regulators. The excitation voltage will be most accurate at points where re

Pagina 114

StrainBook/616 967594 vii Table of Contents Chapter 1 – Introduction What is StrainBook/616? …… 1-1 What are WBKs? …… 1-3 How is StrainBook/61

Pagina 115 - Product Care

Installing a CN-115 CAUTION Remove the StrainBook from power and disconnect the unit from the host PC and from all externally connected equipment pri

Pagina 116 - Troubleshooting Tables

Low-Pass Filter Customization StrainBook has 68 kΩ 4-resistor SIP networks installed at the factory. These networks result in a 10.9 Hz cutoff for

Pagina 117

Configuration Diagrams Full-Bridge Configurations The full-bridge has four strain-variable elements and requires no bridge completion components. Quar

Pagina 118 - Channel readings are wrong

Half-Bridge Configurations The half-bridge has two strain-variable elements and requires two internal bridge completion resistors (BCRs). Any bridge

Pagina 119 - WaveView Scope stops

Three-Wire Quarter-Bridge Configurations The three-wire quarter-bridge has only one strain-variable element and requires three bridge completion resi

Pagina 120

StrainBook/616 User’s Manual 929494 Bridge Configurations 6-11 High-Gain Ampl

Pagina 121

Connecting to the DB9 Channel Input Connector CAUTION Remove the StrainBook from power and disconnect the unit from the host PC and from all externa

Pagina 122 - Ethernet Problems

Cable Pinout* CA-177 Strain-Gage Cable Pinout* Cable CA-177 Specifications DB9 Male End (P1) Unterminated End (P2) Pin 1 Brown wire Pin

Pagina 123

CN-189 DB-9 Adapter Option The CN-189 is intended for convenience and is not shielded. Higher signal quality will be obtained with the use of shiel

Pagina 124 - WaveView Issues

WBK16/LC Load Cell Shunt Cal Option Purpose of the WBK16/LC The WBK16/LC provides a non-committed dry contact on two pins of a single StrainBook or

Pagina 125 - Frequently Asked Questions

viii 929494 StrainBook/616 Chapter 6 – Bridge Configurations Introduction …. 6-1 CN-115 Headers, Associated Jumpers, and Plug-In Options …… 6-2 Bridg

Pagina 126 - (5) Topic: Calibration

CAUTION Make the DB9 pin # 2 connection to the “low-side” or the “high-side” of the circuit. BUT NEVER TO BOTH! Doing so will create a short circ

Pagina 127 - Customer Support

CAUTION Make the DB9 pin # 2 connection to the “low-side” or the “high-side” of the circuit. BUT NEVER TO BOTH! Doing so will create a short circ

Pagina 128

6-18 Bridge Configurations 929494 StrainBook/616 User’s Manual Caveats Transducers and load cells, most often employ f

Pagina 129 - StrainBook/616 12

Installing a WBK16/LC CAUTION Remove the StrainBook from power and disconnect the unit from the host PC and from all externally connected equipment p

Pagina 130

Calibration Using WaveView Reference Note: The Calibration Parameters Tab Selected section of Chapter 4 includes screen shots and text related to th

Pagina 131 - Expansion Options

Installing a CN-115-1 CAUTION Remove the StrainBook from power and disconnect the unit from the host PC and from all externally connected equipment p

Pagina 132

Configuring a CN-115-1 In the example below CN-115-1 is being used to create a half-bridge configuration with two Bridge Completion Resistors (BCRs)

Pagina 133 - Quick Guide

Note that the two half-bridges previously described are identical [circuit wise] to the one illustrated below, which is being repeated from page 6-6.

Pagina 134 - 977194 Appendix A

6-24 Bridge Configurations 929494 StrainBook/616 User’s Manual

Pagina 135

StrainBook/616 977694 Triggers 7-1 Triggers 7 Introduction …… 7-1 Digital (TTL) Trigger …… 7-1 Multi-Channel Trigger …… 7-2 Digital-Pattern

Pagina 136

StrainBook/616 967594 ix Chapter 11 – Troubleshooting and Customer Support Electrostatic Discharge (ESD), Handling Notice…… 11-1 Product Care …

Pagina 137

Multi-Channel Trigger When the small hardware-limited latencies of the digital (TTL) triggers are not required the DSP chip may be used to examine

Pagina 138

Examination of the input signals compares two specified signal levels: (a) The trigger level determines when the input channel is a valid trigger, and

Pagina 139 - Before you run a test

It is possible to combine different trigger types in a single multi-channel trigger. For example, StrainBook could trigger when channel 3 is below 0

Pagina 140 - 977194 Appendix B

Trigger Latency & Jitter Trigger latency and jitter depend on the trigger source and the acquisition mode: Trigger latency is the duration betwe

Pagina 141

Digital-Pattern Trigger This type of trigger is useful when trying to capture noise, vibrations or some other physical disturbance that occurs at a pa

Pagina 142

External Clock and Counter-Timer The Internal and External buttons located in the rate section of the screen (previous and following figures) are u

Pagina 143 - Glossary

7-8 Triggers 977694 StrainBook/616

Pagina 144 - 969597 Data Acquisition

Digital I/O, TTL Trigger, and External Clock 8 Introduction …… 8-1 Connections for 16-Bit Mode …… 8-1 Connections for 8-Bit Mode …… 8-2 TTL Trigge

Pagina 145

Connections for 8-Bit Mode To sample just 8 digital input signals use the following pinout, providing that the StrainBook is in 8-bit mode. Note t

Pagina 146

TTL Trigger The TTL digital trigger signal connects via pin 13 on the DB25 digital I/O connector, and is used directly. An optional CA-178 cable (fo

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